Efficient Washing Line for Post Consumer Film and Woven Bags

• Customization: Available
• After-sales Service: 18 Months
• Warranty: 12 Months
• Material Processed: Film
• Plastic Type: PE
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Suitable Material: Post Consumer Film, Agricultural Film, Woven Bag
• Output Capacity: 150-1000kg/H
• Motor Brand: Siemens, Weg, Sew
• Bearing: NSK
• Controller: Siemens PLC
• Customized: Customized
• Type of Extruder: Degassing Type
• After-Sale Service: Engineers Available to Service Machinery Overseas
• Stage: Doulbe or Single or Multi
• Feeder Type: Force Feeder or Compactor
• Electric Components: ABB, Ls, Omron, or Customized
• Transport Package: Plastic Film and Wooden Pallet
• Specification: 15m
• Trademark: YILI
• Origin: Zhangjiagang, China
• HS Code: 84778000
• Production Capacity: 30 Sets/Per Year

Product Description

Applicable Material:
Discover the versatility of materials processed by our system, including HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, and ABS, each expertly handled for optimal recycling efficiency.

Introduction
Introducing the ZL series compacting and pelletizing system—a revolutionary all-in-one solution that seamlessly integrates crushing, compacting, plasticization, and pelletizing. Designed for the efficient recycling and pelletizing of plastics including films, raffias, filaments, bags, woven bags, and foaming materials, this system embodies reliability and efficiency at every step.
Transform waste into value with our system that delivers pellets ready for direct use in production lines, enhancing processes such as blowing film, tube extrusion, and injection molding with ease.
Our advanced system is built around two sets of Single-Screw Extruders , engineered to handle challenging materials with heavy printing ink, high moisture, poor fluidity, temperature sensitivity, and high impurity content. Featuring a robust double filtration system, multiple exhaust capabilities, and superior underwater cutting technology, it excels in processing a variety of high-viscosity polymers. Achieve remarkable output with automated production, user-friendly operation, low noise, and outstanding granule quality.
YILI Machinery is your go-to expert in comprehensive waste recycling solutions. When searching for a dependable Plastics Recycling Machine partner, reach out to us with any questions, inquiries, or concerns. Our dedicated team is ready to provide prompt and effective assistance.

Technical Specification

Model	Capacity (kg/hr)	Screw Size (mm)	L/D ratio	Energy  consumption (kw/kg)
ZL80-100	150-200	80/100	30/8	0.35-0.4
ZL100-120	250-350	100/120	30/8	0.35-0.4
ZL120-150	400-500	120/150	30/8	0.35-0.4
ZL150-180	600-700	150/180	30/8	0.35-0.4
ZL180-200	800-1000	180/200	30/8	0.35-0.4

Tech Features & Advantages

1. Experience the pinnacle of efficiency with our high-automation operation system that ensures environmental sustainability and energy conservation;
2. Our system adapts seamlessly to diverse cutting solutions—whether it's water ring, strand, or underwater cutting—meeting varied raw material and production needs.
3. The innovative automatic plate screen changer or non-stop back-pulse self-clean screen changer enhances operational efficiency and minimizes manual intervention.
4. Benefit from our dual filtering system, offering preliminary filtering in the first extruder and precise filtering in the second, guaranteeing high-quality final products.
5. Our system's second extruder features customizable temperature settings aligned with the initial extruder's production, coupled with a water cooling system for optimal material cooling.
6. Versatility is key—our line efficiently processes various materials, allowing for one or more materials in a single line, significantly reducing investment costs.

Main Machines For the line
Feeding belt conveyor

Our standard feeding belt conveyor system ensures efficient delivery of soft plastic waste like scraps, filaments, raffias, and films to the cutter compactor. For waste films in rolls, the optional roller haul-off device offers seamless feeding. Integrated with a compactor current inverter, it automatically adjusts the feeding speed to meet compactor requirements.

Metal detector

Optional metal detectors provide critical protection by detecting and alerting the presence of metals within materials, safeguarding the compactor knives. Upon detection, the system halts the conveyor, allowing for manual removal of metals, ensuring seamless operation. Choose between premium German and reliable Chinese brands.

Cutter compactor

Our cutter compactor operates with precision, featuring fixed and rotary knives for efficient material reduction and agglomeration, removing moisture and stabilizing extrusion feeding. The built-in temperature control and exhaust device ensure optimal operation by managing heat and eliminating moisture and dust during the process.

Twin-Stage Extruders

This ingeniously crafted pelletizing line is equipped with two state-of-the-art single screw extruders, meticulously designed to cater to a myriad of challenging materials including heavily printed, highly contaminated, low fluidity, temperature-sensitive, and high moisture content materials. This advanced configuration excels in efficiently eliminating moisture and impurities post-granulation through enhanced exhausting outlets and filtrations, thereby producing granules that meet the most stringent quality standards.

Advanced Melt Filter

Our double-column melt filtration systems boast expansive filtering areas and can withstand melting pressures exceeding 25Mpa. In our pelletizing line, you have the flexibility to choose between double-column filters and plate-type filters as per your specific filtering needs. We offer multi-layered mesh configurations to elevate filtering efficiency, ensuring that the pellets meet the highest quality benchmarks.

Precision Under Water Pelletizer

The innovative underwater cutting system is precisely engineered for handling high flow rate materials and materials of elevated viscosity that present challenges in cutting. Whether you opt for water ring cutting or spaghetti cutting, our solutions are tailored to align with your material and capacity demands. We provide expert recommendations to ensure optimal cutting results for your specific material requirements.

Efficient Vibration Sieve

Our cutting-edge vibration sieve is essential for sorting granules post-cutting, guaranteeing consistent and standardized final product sizes while concurrently providing additional cooling for the granules.

User-Friendly PLC Touch Screen Control