High Technology Drums Tanks Barrels PE Agriculture Film Waste Plastic Recycling Machine Pelletizing Machine Solutions

• Customization: Available
• After-sales Service: 18 Months
• Warranty: 12 Months
• Model NO.: yili series
• Plastic Type: PE
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Suitable Material: Post Consumer Film, Agricultural Film, Woven Bag
• Output Capacity: 150-1000kg/H
• Motor Brand: Siemens, Weg,
• Bearing: NSK
• Controller: Siemens PLC
• Customized: Customized
• Type of Extruder: Degassing Type
• After-Sale Service: Engineers Available to Service Machinery Overseas
• Stage: Doulbe or Single or Multi
• Feeder Type: Force Feeder or Compactor
• Electric Components: ABB, Ls, Omron, or Customized
• Usage: PE PP Film
• Material: Pet Bottles
• Main Products: Drum Bottles
• Products: Agriculture Film
• Transport Package: Plastic Film and Wooden Pallet
• Specification: 15m
• Trademark: YILI
• Origin: Zhangjiagang, China
• HS Code: 84778000
• Production Capacity: 30 Sets/Per Year
• Package Size: 250.00cm * 160.00cm * 210.00cm
• Package Gross Weight: 1000.000kg
• Lead Time: 60 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

Applicable Material:
HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS

Introduction
Welcome to the ZL Series: a marvel of modern engineering in the realm of recycling. This compacting and pelletizing system ingeniously merges the vital functions of crushing, compacting, plasticization, and pelletizing into a seamless, single-step process. Tailored for the plastics recycling and pelletizing market, our system stands as a beacon of reliability and efficiency, deftly handling plastics film, raffias, filaments, bags, woven materials, and foaming materials for re-pelletizing.
The stunning outcome is a product in pellet form, ready to be seamlessly integrated into your production line for blowing film, tube extrusion, and injection molding.
It consists of two sets of Single-Screw Extruders designed to conquer challenges presented by materials with heavy printing ink, high moisture content, poor fluidity, temperature sensitivity, and high impurity content. Equipped with a dual filtration system and multiple exhausts, it meets the highest demands. Our underwater cutting technology excels with diverse, high-viscosity polymers, delivering remarkable capacity compared to traditional spaghetti cutting. Experience the future of pelletizing with automated production that is easy to operate, emits low noise, and delivers superior granule quality.
YILI Machinery is at the forefront of developing, producing, and retailing comprehensive waste recycling solutions. If you seek a reliable Plastics Recycling Machine manufacturer, reach out to us with any questions, inquiries, or concerns. Our dedicated team is committed to providing prompt assistance.


Technical Specification

Model	Capacity (kg/hr)	Screw Size (mm)	L/D ratio	Energy  consumption (kw/kg)
ZL80-100	150-200	80/100	30/8	0.35-0.4
ZL100-120	250-350	100/120	30/8	0.35-0.4
ZL120-150	400-500	120/150	30/8	0.35-0.4
ZL150-180	600-700	150/180	30/8	0.35-0.4
ZL180-200	800-1000	180/200	30/8	0.35-0.4

Tech Features & Advantages

1. Embrace high automation with our system, delivering exceptional efficiency while prioritizing environmental sustainability and energy conservation.
2. Our system is versatile, offering a range of cutting solutions including water ring cutting, strand cutting, and underwater cutting, tailored to various raw materials and production needs.
3. Ease your workload with our automatic plate screen changer or the non-stop back-pulse automatic self-clean screen changer, designed to minimize manual labor and enhance operational efficiency and convenience.
4. Experience superior product quality with our dual filtration system, featuring preliminary filtering in the first extruder and fine filtering in the second.
5. The second extruder's temperature is adaptable to the first extruder's production requirements, featuring a water cooling system for optimal processing even when cooling is necessary.
6. Our comprehensive line is adaptable for processing various materials, allowing for multi-material handling in a single line, thus optimizing investment costs.

Main Machines For the line
Feeding belt conveyor

The belt conveyor is the quintessential feeding solution, delivering plastic soft waste such as scraps, filaments, raffias, and films to the cutter compactor with precision. For waste films in rolls, opt for the roller haul-off feeding device to streamline feeding to the compactor. With speed governed by an inverter linked to the compactor current, it ensures automatic feeding aligned with compactor needs.

Metal detector

A metal detector is an optional yet invaluable choice, designed to identify metal contaminants in materials to prevent damage to the compactor's blades. Upon detection, the detector activates an alarm and halts the belt conveyor, allowing operators to remove the metal before resuming operations. Choose from renowned German or Chinese brands to meet your needs.

Cutter compactor

Experience innovation with our Cutter Compactor system, ingeniously designed with fixed knives positioned strategically at the sides of the compactor body paired with rotary knives at the bottom plate. This dynamic duo not only slices materials into finer pieces but also initiates slight agglomeration, effectively reducing moisture content. This ensures smoother and more stable feeding to the extruder. As the compactor operates, the temperature naturally rises due to cutting and friction, but worry not- our automatic over-temperature cooling system kicks in seamlessly. Installed atop the compactor is an exhaust device meticulously designed to efficiently expel moisture and dust, ensuring optimal performance during operation.

Two Stage Extruders

Our advanced pelletizing line design features two robust single screw extruders, meticulously engineered for processing heavily printed, highly contaminated, low fluidity, temperature-sensitive, and high moisture content materials. This innovative configuration excels in efficiently removing moisture and impurities from materials during granulation, thanks to its multiple exhaust outlets and filtration systems, resulting in granules that meet even the most stringent quality demands.

Melt Filter

Our state-of-the-art double-column melt filtration systems boast expansive filtering areas, capable of withstanding melting pressures exceeding 25Mpa. Within the pelletizing line, customers can select between double-column filters and plate-type filters based on their specific filtration needs. The system allows for the incorporation of multiple mesh layers, ensuring superior filtration to meet diverse pellet quality standards.

Under Water Pelletizer

Our under water cutting system is precisely engineered for materials with high flow rates and high viscosity, known for their challenging cutting properties. Customers have the flexibility to choose between water ring cutting and spaghetti cutting systems, based on material characteristics and capacity requirements. We provide tailored recommendations to ensure the ideal cutting solution is matched to specific material demands.

Vibration Sieve

Our cutting-edge vibration sieve expertly sorts granules post-cutting, ensuring uniform final product sizes while simultaneously providing additional cooling to the final granules, enhancing quality and consistency.

PLC Touch Screen Control

The intelligent PLC touch screen control system offers comprehensive monitoring of all operational parameters across the entire production line. Every operation and setting are easily accessible and adjustable via the user-friendly touch screen interface, ensuring convenient and efficient management. One-Button Emergency StopOur one-button emergency stop function is readily available, providing peace of mind in the event of unforeseen risks duringproduction. Additionally, a standard button control cabinet is available to cater to customer preferences, ensuring versatile and user-friendly operation options.