High-Efficiency PE Film Pelletizer for Eco-Friendly Recycling Solutions

• Customization: Available
• After-sales Service: 18 Months
• Warranty: 12 Months
• Model NO.: yili series
• Material Processed: Film
• Plastic Type: PE
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Suitable Material: Post Consumer Film, Agricultural Film, Woven Bag
• Output Capacity: 150-1000kg/H
• Motor Brand: Siemens, Weg,
• Bearing: NSK
• Controller: Siemens PLC
• Customized: Customized
• Type of Extruder: Degassing Type
• After-Sale Service: Engineers Available to Service Machinery Overseas
• Stage: Doulbe or Single or Multi
• Feeder Type: Force Feeder or Compactor
• Electric Components: ABB, Ls, Omron, or Customized
• Usage: PE PP Film
• Material: Pet Bottles
• Main Products: Drum Bottles
• Products: Agriculture Film
• Transport Package: Plastic Film and Wooden Pallet
• Specification: 15m
• Trademark: YILI
• Origin: Zhangjiagang, China
• HS Code: 84778000
• Production Capacity: 30 Sets/Per Year
• Package Size: 250.00cm * 160.00cm * 210.00cm
• Package Gross Weight: 1000.000kg

Product Description

Applicable Material:
HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS

Introduction
Welcome to the future of recycling with the ZL series compacting and pelletizing system! This innovative solution unites the essential phases of crushing, compacting, plasticization, and pelletizing into a seamless one-step process. Tailored to the dynamic needs of plastic recycling, this system shines in the efficient transformation of plastic films, raffias, filaments, bags, woven bags, and foaming materials into quality pellets.
The resulting product, meticulously crafted into pellet form, is ready for immediate integration into production lines for processes such as film blowing, tube extrusion, and injection molding.
It consists of two sets of Single-Screw Extruders , expertly designed to handle materials with heavy printing inks, high moisture levels, poor fluidity, and sensitivity to temperature. These challenges are met with a double filtration system and multiple exhausts for high impurity content materials. Enjoy the efficiency of underwater cutting, surpassing traditional spaghetti cutting methods, and delight in automatic production that promises ease of use, minimal noise, and superior granule quality.
YILI Machinery is your go-to specialist for comprehensive waste recycling solutions. When you seek a dependable Plastics Recycling Machine manufacturer, turn to us with any inquiries or concerns. Our commitment is to provide prompt and professional responses, ensuring your utmost satisfaction.


Technical Specification

Model	Capacity (kg/hr)	Screw Size (mm)	L/D ratio	Energy  consumption (kw/kg)
ZL80-100	150-200	80/100	30/8	0.35-0.4
ZL100-120	250-350	100/120	30/8	0.35-0.4
ZL120-150	400-500	120/150	30/8	0.35-0.4
ZL150-180	600-700	150/180	30/8	0.35-0.4
ZL180-200	800-1000	180/200	30/8	0.35-0.4

Tech Features & Advantages

1. Experience unparalleled efficiency with our high-automation system, designed for environmental protection and energy savings.
2. Our versatile cutting solutions, including water ring, strand, and underwater cutting, cater to diverse raw materials and production needs.
3. Enhance operational efficiency with our automatic plate screen changer or a non-stop back-pulse automatic self-clean screen changer, minimizing manual intervention.
4. Benefit from our two-phase filtering system; with initial filtering in the first extruder and fine filtering in the second, guaranteeing superior end-product quality.
5. Flexibility at your fingertips: set the second extruder's temperature in sync with the first, featuring a water cooling system for optimal material temperature control.
6. Our adaptable line accommodates varied material processing, allowing for multiple material types in a single run, significantly cutting investment costs.

Main Machines For the line
Feeding belt conveyor

Our standard feeding belt conveyor efficiently transports softer plastic waste like scraps and films to the cutter compactor. For waste films in rolls, opt for the roller haul-off feeding device. The feeding speed is intelligently managed by an inverter, synchronizing with the compactor's current for optimal automation.

Metal detector

Optional metal detection ensures the integrity of your operation. It identifies and alerts to the presence of metal within materials, safeguarding compactor knives. detector Upon detecting metal, the system alerts, halting the belt conveyor. Operators can then remove metals before resuming operation. Choose between renowned German and Chinese brands for reliability.

Cutter compactor

Experience unparalleled efficiency with our advanced Cutter Compactor system. Engineered with precision, the compactor features strategically placed fixed knives along the sides and rotary knives at the bottom plate. This dual-action mechanism not only expertly slices materials into manageable pieces but also induces slight agglomeration, effectively eliminating moisture. Consequently, this ensures a smoother, more reliable feed into the extruder. As the compactor operates, the temperature naturally rises due to cutting and friction, but fret not, as our system is equipped with an automatic over-temperature cooling feature. Additionally, an exhaust device is installed atop the compactor, adeptly extracting moisture and dust, ensuring a pristine operation every time.

Two Stage Extruders

Our innovative pelletizing line is meticulously designed to incorporate two single screw extruders, perfectly suited for processing materials that are heavily printed, highly contaminated, possess low fluidity, or are temperature sensitive with high moisture content. This state-of-the-art setup enhances efficiency in moisture and impurity removal post-granulation, thanks to its multiple exhaust points and advanced filtration systems, thereby producing granules that meet the most stringent quality standards.

Melt Filter

Our robust double-column melt filtration systems provide expansive filtering areas and can withstand melting pressures exceeding 25Mpa. Within our pelletizing line, you have the flexibility to choose between double-column filters and plate-type filters, tailored to meet your specific filtration requirements. For enhanced filtration, multilayer meshes can be integrated to achieve superior pellet quality.

Under Water Pelletizer

Our specially designed Under Water Cutting System is tailored for materials with high flow rates and significant viscosity, which typically pose cutting challenges. Depending on your material and capacity needs, you can opt for water ring or spaghetti cutting. We provide personalized recommendations to ensure you receive the most suitable cutting solution for your materials.

Vibration Sieve

Our advanced Vibration Sieve is ingeniously crafted to sort granules post-cutting, ensuring they achieve uniform sizes, while simultaneously cooling them for optimal quality. This essential component guarantees the delivery of perfectly sized final products.

PLC Touch Screen Control

Our sophisticated PLC touch screen control system offers comprehensive monitoring of all operational parameters across the entire production line. User-friendly and intuitive, every operation and setting is accessible through the touch screen, providing seamless control at your fingertips. One Button EmergencyStop function is readily accessible, offering immediate shutdown in the event of unforeseen circumstances, ensuring utmost safety during production operations.We also provide a standard button control cabinet, available upon customer request, for added convenience and flexibility in operation.