Pipe extrusion line
High Output Efficiency
Maximized production with stable extrusion speed
Precision Engineering
Accurate sizing and smooth pipe finish
Customizable Solutions
Tailored to various pipe diameters and materials
Energy-Saving Design
Low power consumption with optimal performance
Fast Start-Up Time
Quick installation and easy operation system
Robust Machine Build
Heavy-duty frame ensures long working life
Smart Control System
PLC touchscreen for automatic control & monitoring
Introduction
Welcome to the cutting edge of pipeline innovation with our HDPE Pipe Extrusion Machine! Engineered to perfection, this avant-garde equipment is dedicated to revolutionizing water supply, sewage systems, gas delivery, and household water setups across the nation. Our diverse portfolio includes the HDPE Plastic Pipe Extrusion Machine, LDPE Plastic Pipe Extrusion Machines, and sophisticated PPR/PERT Pipe Extrusion Lines, among others. At YILI Machinery, we seamlessly blend European state-of-the-art technology with our proprietary technical prowess. This fusion results in a distinctive and sophisticated structural design, premier configurations, top-notch automation, and effortlessly user-friendly operations of our extrusion machines.
Our production line is a marvel of modern technology, boasting a sophisticated PLC control system paired with a large liquid crystal display, simplifying user interactions to an unprecedented degree. Furthermore, for enhanced versatility, the line is adaptable to include an auxiliary extruder specifically for extruding marker lines.
Technical Specification
| 33D Series Classical Production Line: |
| Model |
OD (mm) |
Extruder |
Max. Output (kg/hr) |
Max.Haul-off speed (m/min) |
| PEG63 |
Φ20-63 |
SJ65/33 |
220 |
15 |
| PEG110 |
Φ20-110 |
SJ65/33 |
220 |
15 |
| PEG160 |
Φ50-160 |
SJ75/33 |
400 |
12 |
| PEG250 |
Φ75-250 |
SJ75/33 |
400 |
10 |
| PEG315 |
Φ90-315 |
SJ90/33 |
500 |
8 |
| PEG450 |
Φ110-450 |
SJ90/33 |
500 |
5 |
| PEG630 |
Φ280-630 |
SJ120/33 |
850 |
3.3 |
| PEG800 |
Φ400-800 |
SJ120/33 |
1000 |
1.8 |
| PEG1200 |
Φ800-1200 |
SJ150/33 |
1300 |
0.8 |
| |
| 38D Series High Efficient Production Line: |
| Model |
OD (mm) |
Extruder |
Max. Output (kg/hr) |
Max.Haul-off speed (m/min) |
| HPEG63 |
Φ20-63 |
HSJ60/38 |
320 |
30 |
| HPEG110 |
Φ20-110 |
HSJ60/38 |
380 |
25 |
| HPEG160 |
Φ50-160 |
HSJ60/38 |
460 |
15 |
| HPEG250 |
Φ75-250 |
HSJ75/38 |
600 |
12 |
| HPEG315 |
Φ90-315 |
HSJ75/38 |
650 |
10 |
| HPEG450 |
Φ110-450 |
HSJ90/38 |
800 |
8 |
| HPEG630 |
Φ280-630 |
HSJ90/38 |
950 |
5 |
| HPEG800 |
Φ400-800 |
HSJ120/38 |
1300 |
2.5 |
| HPEG1200 |
Φ800-1200 |
HSJ75/38
HSJ90/38 |
1400 |
1.2 |
| HPEG1600 |
Φ1000-1600 |
HSJ90/38
HSJ90/38 |
1600 |
0.7 |
Tech Features & Advantages
- Experience the zenith of extrusion prowess with our optimal spiral bush that dramatically amplifies the extruder's capacity, setting new standards in efficiency.
- Our cutting-edge screw design is meticulously crafted to achieve unparalleled plasticization of raw materials, guaranteeing superior output quality.
- Our equipment is outfitted with high-torque, precision-crafted gearboxes that ensure rock-solid stability during operations, giving you peace of mind.
- Capitalize on our precise temperature control systems, expertly designed to maximize material melting efficiency at every stage.
- Our vacuum and cooling tanks are equipped with automatic water temperature and level controls, featuring large filters for peak performance.
- We offer a range of 2-12 servo motor-controlled haul-offs, ensuring seamless and smooth operations throughout.
- Integrated with the cutting-edge SIEMENS PLC control, our production line promises unmatched synchronization and precision.
Technology Process
-High-performance Extruder, This is the linchpin of our production line, meticulously engineered to deliver outstanding capacity, optimal efficiency, and superior plasticization.
-Mould
Material: Premium-grade 40Cr, ensuring durability and strength
Design: Versatile options available in Spiral or Basket forms for tailored performance
Configuration: Choose between Single-layer or Multi-layer designs to meet your specific needs
-Vacuum tank
Material: Constructed with high-grade SUS304, featuring a robust 5mm-7mm thickness for enhanced reliability
Features cutting-edge automatic water temperature and level control technology, perfecting the calibration process.
Guarantees precise calibration for maximum operational performance, eliminating inefficiencies.
-Cooling tank
Material: Fabricated from SUS304 with a thickness range of 3mm-5mm, designed for resilience and efficiency
Engineered for rapid and efficient cooling, ensuring optimal thermal management.
-Haul-off
Drive Mechanism: Features a pioneering frequency inverter to servo motor drive, enhancing precision and control.
Equipped with top-tier rubber belts or blocks, boosting performance to new heights.
Comes fitted with an encoder for accurate pipe metering, ensuring consistent quality.
-No-dust cutter
Design Options: Available as Universal or with a Cast Aluminum fixture unit for adaptability.
Ensures a smooth, dust-free cutting process for a pristine finish every time.
Synchronization is expertly managed by a servo motor control system, ensuring flawless operation.
-Dual Position Coiler
Delivers automatic and precise pipe arranging, revolutionizing workflow efficiency.
Easily handles pipe sizes ranging from 16mm to 110mm, offering versatile application.
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