Innovative Pelletizer for Post Consumer Film Recycling Applications

• Customization: Available
• After-sales Service: 18 Months
• Warranty: 12 Months
• Material Processed: Film
• Plastic Type: PE
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Suitable Material: Post Consumer Film, Agricultural Film, Woven Bag
• Output Capacity: 150-1000kg/H
• Motor Brand: Siemens, Weg, Sew
• Bearing: NSK
• Controller: Siemens PLC
• Customized: Customized
• Type of Extruder: Degassing Type
• After-Sale Service: Engineers Available to Service Machinery Overseas
• Stage: Doulbe or Single or Multi
• Feeder Type: Force Feeder or Compactor
• Electric Components: ABB, Ls, Omron, or Customized
• Transport Package: Plastic Film and Wooden Pallet
• Specification: 15m
• Trademark: YILI
• Origin: Zhangjiagang, China
• HS Code: 84778000
• Production Capacity: 30 Sets/Per Year

Product Description

Applicable Material:
HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS

Introduction
Discover the ZL series, a state-of-the-art compacting and pelletizing system designed to revolutionize plastic recycling. By merging the intricate processes of crushing, compacting, plasticization, and pelletizing into a seamless one-step solution, it stands as a beacon of reliability and efficiency. Ideal for re-pelletizing diverse materials including plastics film, raffias, filaments, bags, woven bags, and foaming materials, this system is engineered for excellence.
Transform your production line with our pellet-form end-products, ready to be seamlessly integrated into processes like film blowing, tube extrusion, and injection molding. Experience the ease of use and efficiency in production.
It consists of two sets of Single-Screw Extruders , masterfully crafted for handling materials with heavy printing ink, high moisture, poor fluidity, and high impurity content. Equipped with a superior double filtration system and multiple exhausts, it handles temperature-sensitive materials with finesse. Our cutting-edge underwater cutting method excels in processing various high-viscosity polymers, outperforming traditional spaghetti cutting. The fully automatic production line ensures minimal noise, superior granule quality, and effortless operation.
YILI Machinery is your partner in innovation, specializing in comprehensive waste recycling solutions. Seeking a dependable Plastics Recycling Machine provider? Reach out to us with any questions, inquiries, or concerns. Our dedicated team is ready to assist you promptly and efficiently.

Technical Specification

Model	Capacity (kg/hr)	Screw Size (mm)	L/D ratio	Energy  consumption (kw/kg)
ZL80-100	150-200	80/100	30/8	0.35-0.4
ZL100-120	250-350	100/120	30/8	0.35-0.4
ZL120-150	400-500	120/150	30/8	0.35-0.4
ZL150-180	600-700	150/180	30/8	0.35-0.4
ZL180-200	800-1000	180/200	30/8	0.35-0.4

Tech Features & Advantages

1. This advanced system boasts high automatic operation, exceptional efficiency, environmental sustainability, and energy conservation.
2. Versatile cutting solutions available: water ring cutting, strand cutting, and underwater cutting, tailored to meet diverse raw material and production needs.
3. Innovative screen changers, either automatic plate or non-stop back-pulse self-cleaning, reduce manual labor while enhancing convenience and operational efficiency.
4. A dual filtration system ensures premium product quality, with initial filtering in the first extruder and precise fine filtering in the second.
5. The second extruder's temperature is adjustable based on the first extruder's production needs, including a water cooling system to control temperature for sensitive materials.
6. Designed for diverse material processing, this solution accommodates multiple materials in a single line, optimizing investment cost.

Main Machines For the line
Feeding belt conveyor

The standard feeding belt conveyor efficiently transports plastic waste, such as scraps, filaments, raffias, and films, to the cutter compactor. For rolled waste films, opt for the roller haul-off feeding device. Feeding speeds are precisely controlled by an integrated inverter, synchronizing with compactor requirements for optimal performance.

Metal detector

Enhance safety with an optional metal detector, capable of identifying metals within materials to prevent compactor knife damage. When metal is detected, the system activates an alarm and halts the belt conveyor for metal removal. Choose from prestigious German or reliable Chinese brands.

Cutter compactor

The cutter compactor, equipped with side-mounted fixed knives and rotary knives on the bottom plate, expertly reduces material size and moisture. This aids in stable, easy feeding to the extruder. As cutting and friction increase compactor temperature, an automatic cooling system prevents overheating. A top-mounted exhaust device efficiently removes moisture and dust during operation, ensuring consistent quality.

Two Stage Extruders

This expertly designed pelletizing line incorporates two robust single screw extruders, engineered to handle materials that are heavily printed, highly contaminated, possess low fluidity, or are temperature sensitive with high moisture content. This system excels in removing moisture and impurities during granulation, thanks to its advanced features including multiple exhausting outlets and enhanced filtration capabilities, resulting in granules that meet the most stringent of quality standards.

Melt Filter

The innovative double-column melt filtration systems boast expansive filtering areas and withstand melting pressures exceeding 25Mpa. Within the pelletizing line, clients can choose between double-column filters and plate type filters based on their specific filtering needs. Multiple layers of mesh can be utilized to achieve superior filtration, tailored to meet the desired quality of the pellets.

Under Water Pelletizer

The under water cutting system is meticulously engineered for materials with high flow rates and viscosity, which traditionally pose challenges in cutting. Customers have the flexibility to opt for water ring cutting or spaghetti cutting methods, based on material characteristics and production capacity needs. We will provide expert recommendations to ensure the most suitable cutting solution is selected for the material in question. viscosity material, which is difficult in cutting. Customer can choose water ring cutting and spaghetti cutting also depends on the material and capacity requirements, we will suggest the suitable cutting for customer according to the material.

Vibration Sieve

The vibration sieve efficiently categorizes granules post-cutting, ensuring a uniform size among final products while simultaneously cooling them down to optimal temperatures.

PLC Touch Screen Control