Dirty Plastic Film Crushing and Washing Line

• Customization: Available
• After-sales Service: 18 Months
• Warranty: 12 Months
• Material Processed: Film
• Plastic Type: PE PP PS
• Screw: No
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Suitable Material: Post Consumer Film, Agricultural Film, Woven Bag
• Output Capacity: 150-2000kg/H
• Motor Brand: Siemens, Weg, Sew
• Bearing: NSK
• Controller: Siemens PLC or Button Control
• Customized: Customized
• Material: Stainless Steel SUS304
• After-Sale Service: Engineers Available to Service Machinery Overseas
• Process: Shredding, Crushing, Washing, Drying
• Electric Components: ABB, Ls, Omron, or Customized
• Transport Package: Plastic Film and Wooden Pallet
• Specification: 20m
• Trademark: YILI
• Origin: Zhangjiagang, China
• HS Code: 84778000
• Production Capacity: 30 Sets/Per Year

Product Description

 Applicable Material: 
PE/PP Films, Industrial Films, City garbage film, PP woven bags, Raffia jumbo bags

Introduction

The waste plastic film recycling and washing line produced by YILI Machinery can treat various kind of plastic soft material, such as PE or PP plastic film, PP woven bags, waste agricultural films, waste soft drip irrigation pipes, industrial packing films, super market packing films, etc. The whole production line includes shredder, crusher, frication washer, floating tank, squeezer, etc, which have capacity from 300 to 1500 kg/hr.  Our film washing line can assure a precise and efficient decontamination of waste films with both cold and hot washing system, adopting the most efficient recycling technologies. The final products after washing can reach very high quality, which can be used alone or blended with other materials into reprocess, even in new film blowing applications.

Technical Parameters

Model	Capacity (kg/hr)	Power installed (Kw)	Water consumption (ton/hr)	Manpower
QX300	300-400	160	0.5	3
QX500	500-600	200	1.2	3
QX1000	800-1000	250	3	4
QX1500	1300-1500	325	4	4
QX2000	1800-2000	415	4	4

Tech Features & Advantages
 

1. The whole production line is automatic controlling, compact process, high production efficiency, and nice cleanness;
2. This line can separate muds, sands and other impurities from films and bags easily;
3. With pre-treatment system such as Pre-washer, Label processing, it can highly improve quality of end product; 
4. Provide centrifugal dewatering and squeezing technology; 
5. Easy maintenance, low energy consumption, long lifetime  

Main Machines For the line

Belt conveyor

Both light and heavy duty type of belt conveyors can be chosen. Adopt gear box motor, with side walls to avoid material dropping. It has the option to install metal detector on the belt conveyor. 

Shredder

When the raw material is big, like films in bale, plastic big drums, tanks, we will choose shredder to make the preliminary grinding. For soft film material, after shredding, it can go to washing line directly, no need to put second time crushing. YILI supply series type of shredding with various capacity and functions to meet customers' choices.
 

Crusher

Crusher is to crush material into smaller sizes. It is with water to clean material and cool blades during crushing. Large materials are processed into small pieces in this module, which improves the washing result and makes the final product easy to packing.

Frication Washer

The frication washer is designed to wash the plastic in high speed with water, which can help to remove the contaminations, dirties, greases on the material efficiently. After frication washer, the material can go to floating tank for more cleaning.

Floating tank

The sediment and metal in the material can be effectively separated through this module. All the washing wheels with different designs to meet the washing function, speed with inverter control. Bottom with magnetic valve to discharge the dirties timely according to set. Material: stainless steel
 

Centrifugal Dryer

Horizontal type of centrifugal dryer dry plastic films, flakes with high performance and low energy consumption. The grid mesh is with self-washing function by timer setting. It offers both washing and drying for material.

 Large Capacity Horizontal type Dryer

European design of horizontal dryer with super dryness function for plastic film, plastic flakes. After drying, it can go to pelletizing line directly. It's mainly used to meet large capacity washing line. 

Hot air pipeline heating

Pipeline built in stainless steel, giving hot air inside to make further drying for material, decrease the moisture inside material.
 

Squeezing Machine

With screw squeezing, it helps material to get squeezed and half melted, which helps to increase the quality of the pellets and the efficiency of the extruders.
The moisture after squeeze dryer will be lowered down to 1-3%