PE PP Flakes Hard Plastic Pelletizing for Agricultural Film Processing

Product Description

Applicable Material:
Experience versatility like never before with our PE PP Flakes Hard Plastic Pelletizing System, perfectly compatible with a diverse range of materials including HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, and ABS.

Introduction
Introducing the ZL series compacting and pelletizing marvel by Zhangjiagang City Yili Technology Co., Ltd. This groundbreaking system ingeniously melds the crucial processes of crushing, compacting, plasticization, and pelletizing into a seamless one-step operation. Tailored for excellence in recycling and pelletizing, it is the definitive solution for transforming plastic films, raffias, filaments, bags, woven bags, and foaming materials into valuable assets.
Crafted with precision, the final output is in pellet form, ready to be seamlessly integrated into your production line for blowing film, tube extrusion, and injection molding processes.
It consists of two state-of-the-art Single-Screw Extruders , expertly engineered to handle materials rich in printing ink, those with high moisture content, poor fluidity, temperature sensitivity, and high impurity levels. Our advanced double filtration system, alongside multiple exhaust mechanisms, satisfies the most rigorous requirements. The underwater cutting technology excels in managing diverse polymers with high viscosity, ensuring unparalleled capacity compared to traditional spaghetti cutting methods. The entire pelletizing line is designed for automatic, user-friendly operation, characterized by low noise levels and superior granule quality.
YILI Machinery takes pride in pioneering the development, production, and sales of comprehensive waste recycling solutions. For those seeking a dependable Plastics Recycling Machine manufacturer, reach out to us with any inquiries, questions, or concerns. We are committed to providing prompt and informative responses.


Technical Specification

Model	Capacity (kg/hr)	Screw Size (mm)	L/D ratio	Energy  consumption (kw/kg)
ZL80-100	150-200	80/100	30/8	0.35-0.4
ZL100-120	250-350	100/120	30/8	0.35-0.4
ZL120-150	400-500	120/150	30/8	0.35-0.4
ZL150-180	600-700	150/180	30/8	0.35-0.4
ZL180-200	800-1000	180/200	30/8	0.35-0.4

Tech Features & Advantages

1. Boasting a highly automated operation system, our technology ensures optimal efficiency, environmental conscientiousness, and energy conservation.
2. Tailor your cutting solutions to your specific needs with options like water ring cutting, strand cutting, and underwater cutting, adaptable to diverse raw materials and production demands.
3. Experience reduced manual intervention and heightened operational efficiency with our automatic plate screen changer or non-stop back-pulse automatic self-clean screen changer.
4. Our dual-stage filtering system comprises fore filtering in the first extruder and fine filtering in the second, guaranteeing the highest quality of final products.
5. The second extruder is equipped with adjustable temperature settings and a water cooling system, perfectly aligned with the first extruder's production requirements, even allowing material cooling during the second stage.
6. Our versatile system caters to varying material processing needs, enabling the application of one or multiple materials within a single line, effectively minimizing investment costs.

Main Machines For the line
Feeding belt conveyor

Our standard belt conveyor is an exemplary feeding device, efficiently transporting soft plastic waste such as scraps, filaments, raffias, and films to the cutter compactor. For waste films in roll form, opt for the roller haul-off feeding device for optimal results. The feeding speed is expertly controlled by an inverter, fully integrated with the compactor current, ensuring automatic adjustment to match compactor requirements.

Metal detector

Enhance your operation with an optional metal detector, designed to safeguard the integrity of our system by identifying metal contaminants within the material, preventing damage to the compactor's knives. Should metallic elements be detected, the detector will promptly alert the operator, halting the belt conveyor. This allows for the safe removal of metals before resuming operation. Choose from premium German or reliable Chinese brands to best suit your needs.

Cutter compactor

The Cutter Compactor is a marvel of efficiency, combining the precision of fixed knives on the compactor body with the dynamic action of rotary knives on the bottom plate. This dual-action process expertly slices materials into smaller fragments while inducing a gentle agglomeration, effectively eliminating moisture and ensuring a seamless and stable flow to the extruder. As the internal temperature of the compactor rises due to cutting and friction, an automatic over-temperature cooling system ensures optimal performance. Additionally, an exhaust device is installed at the top, adeptly removing moisture and dust during operations.

Two-Stage Extruders

This innovative pelletizing line design features two robust single screw extruders, ideal for processing materials with heavy prints, high contamination, low fluidity, temperature sensitivity, and high moisture content. It excels in efficiently expelling moisture and impurities post-granulation, thanks to its enhanced exhaust ports and multiple filtration systems, delivering granules that meet the most stringent quality standards.

Melt Filter

Our advanced double-column melt filtration systems boast extensive filtering areas capable of withstanding melting pressures exceeding 25 Mpa. Within the pelletizing line, both double-column and plate type filters can be selected based on the specific filtering requirements of the customer. Multiple mesh layers can be incorporated for superior filtering precision, aligning with the desired pellet quality.

Underwater Pelletizer

The underwater cutting system is ingeniously engineered for materials with high flow rates and challenging viscosity, ensuring precision where conventional cutting fails. Customers have the flexibility to choose between water ring cutting and spaghetti cutting, tailored to material characteristics and capacity demands. We provide expert recommendations to determine the optimal cutting solution for your specific material needs.

Vibration Sieve

Our vibration sieve is key in achieving uniform granule sizes post-cutting, while simultaneously offering the added benefit of cooling the final granules effectively.

PLC Touch Screen Control

Our state-of-the-art PLC touch screen control empowers users with complete oversight of all operational parameters across the production line. Every operation and adjustment is seamlessly managed through this intuitive interface. Onebutton Emergency stop function provides peace of mind, swiftly halting operations in the face of unexpected risks, ensuring safety and security duringproduction. Additionally, a standard button control cabinet is available to cater to specific customer preferences.