Advanced Plastic Recycling Machine for Waste Drums and Barrels

• Customization: Available
• After-sales Service: 18 Months
• Warranty: 12 Months
• Model NO.: yili series
• Material Processed: Film
• Plastic Type: PE
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Suitable Material: Post Consumer Film, Agricultural Film, Woven Bag
• Output Capacity: 150-1000kg/H
• Motor Brand: Siemens, Weg,
• Bearing: NSK
• Controller: Siemens PLC
• Customized: Customized
• Type of Extruder: Degassing Type
• After-Sale Service: Engineers Available to Service Machinery Overseas
• Stage: Doulbe or Single or Multi
• Feeder Type: Force Feeder or Compactor
• Electric Components: ABB, Ls, Omron, or Customized
• Usage: PE PP Film
• Material: Pet Bottles
• Main Products: Drum Bottles
• Products: Agriculture Film
• Transport Package: Plastic Film and Wooden Pallet
• Specification: 15m
• Trademark: YILI
• Origin: Zhangjiagang, China
• HS Code: 84778000
• Production Capacity: 30 Sets/Per Year
• Package Size: 250.00cm * 160.00cm * 210.00cm
• Package Gross Weight: 1000.000kg

Product Description

Applicable Material:
HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS

Introduction
Introducing the robust and versatile ZL series compacting and pelletizing system-a state-of-the-art solution that seamlessly integrates the cutting-edge functions of crushing, compacting, plasticization, and pelletizing. This innovative system is the ideal choice for the plastics recycling and pelletizing industry, offering a dependable and efficient method for repurposing plastic films, raffias, filaments, bags, woven bags, and foaming materials into high-quality pellets.
Crafted to perfection, the resultant pellets are of superior quality and can be directly introduced into production lines for applications such as film blowing, tube extrusion, and injection molding, ensuring smooth and efficient manufacturing processes.
The comprehensive system features a dynamic configuration of two sets of Single-Screw Extruders , engineered to expertly handle materials with challenging characteristics such as heavy printing ink, high moisture content, poor fluidity, temperature sensitivity, and high impurity levels. Equipped with a sophisticated double filtration system and multiple exhaust options, these extruders meet elevated operational requirements. The underwater cutting technology is particularly adept at processing different types of polymers with high viscosity, delivering superior capacity compared to traditional spaghetti cutting methods. Throughout the pelletizing line, automation ensures ease of operation, low noise levels, and exceptional granule quality.
At YILI Machinery, we pride ourselves on pioneering comprehensive waste recycling solutions. Our expertise in development, production, and sales makes us the go-to choice for those seeking a reliable Plastics Recycling Machine manufacturer. We invite you to reach out with any inquiries or concerns, and our dedicated team will respond with the utmost efficiency and care.


Technical Specification

Model	Capacity (kg/hr)	Screw Size (mm)	L/D ratio	Energy  consumption (kw/kg)
ZL80-100	150-200	80/100	30/8	0.35-0.4
ZL100-120	250-350	100/120	30/8	0.35-0.4
ZL120-150	400-500	120/150	30/8	0.35-0.4
ZL150-180	600-700	150/180	30/8	0.35-0.4
ZL180-200	800-1000	180/200	30/8	0.35-0.4

Tech Features & Advantages

1. Experience the pinnacle of efficiency and sustainability with our high-level automatic operation system. Designed with environmental protection and energy conservation in mind, it delivers unmatched performance.
2. Tailor your system to your specific material and production needs with a range of cutting options, including water ring cutting, strand cutting, and underwater cutting, ensuring optimal versatility.
3. Our advanced technology features an automatic plate screen changer or a non-stop back-pulse automatic self-clean screen changer, significantly reducing manual labor while boosting operational efficiency and convenience.
4. Enjoy superior product quality thanks to the dual filtration system, featuring coarse filtering in the first extruder and fine filtering in the second, ensuring the highest standards in final outputs.
5. Benefit from customizable temperature settings in the second extruder, complemented by a water cooling system to accommodate cooling needs during processing, ensuring precise control and exceptional results.
6. This versatile production line is adept at handling various materials, allowing for multi-material processing in a single line, which significantly reduces investment costs while maximizing productivity.

Main Machines For the line
Feeding belt conveyor

Our standard feeding belt conveyor is designed for the seamless transfer of soft plastic waste, including scraps, filaments, raffias, and films, to the cutter compactor. For rolled waste films, an optional roller haul-off feeding device is available to facilitate smooth compactor integration. Feeding speed is precisely regulated by an inverter, intricately linked with the compactor's current, to ensure automatic feeding that perfectly aligns with the compactor's demands.

Metal detector

For enhanced operational safety, an optional metal detector is available. This crucial component identifies metallic contaminants within materials to prevent potential damage to compactor knives. Upon detection, the detector issues an alarm and halts the belt conveyor, allowing operators to remove the metals before resuming operation. Customers can choose between renowned German and Chinese brands for optimal performance.

Cutter compactor

The revolutionary cutter compactor is an engineering marvel, equipped with precision-engineered fixed knives along the sides of its robust compactor body and dynamic rotary knives seamlessly integrated at the base. This sophisticated mechanism not only expertly slices materials into perfectly uniform pieces but also ensures minimal agglomeration, effectively extracting moisture from materials. This innovation leads to a smoother, more stable feed into the extruder, enhancing efficiency. The compactor's internal temperature naturally rises through cutting and friction, with a state-of-the-art automatic cooling system preventing overheating. Additionally, an advanced exhaust system is installed atop the compactor, efficiently extracting moisture and dust during operation, maintaining pristine operational conditions.

Innovative Two-Stage Extruders

Our advanced pelletizing line is a testament to cutting-edge design, featuring two powerful single-screw extruders. This configuration is highly recommended for processing heavily printed, highly contaminated, low fluidity, temperature-sensitive, and high moisture content materials. With this groundbreaking pelletizing line, you can efficiently eliminate moisture and impurities from materials post-granulation. This is achieved through strategically placed exhaust ports and multiple filtration systems, ensuring production of superior granules that meet the highest industry standards.

High-Efficiency Melt Filter

Our double-column melt filtration systems are meticulously crafted to deliver expansive filtering areas, capable of withstanding melting pressures exceeding 25Mpa. Depending on the customer's specific filtration needs, both double-column and plate-type filters are available for selection. These systems offer the flexibility of incorporating multiple layers of meshes, tailored to meet stringent pellet quality requirements, thereby ensuring unparalleled filtering efficacy.

Advanced Underwater Pelletizer

The specialized underwater cutting system is meticulously engineered for materials with high flow rates and elevated viscosity levels, providing unparalleled precision in challenging cutting scenarios. Customers can select from water ring cutting or spaghetti cutting options based on specific material characteristics and capacity needs. Our expert team will recommend the ideal cutting solution tailored to your material, optimizing performance and efficiency.

Precision Vibration Sieve

Our state-of-the-art vibration sieve is expertly designed to sort granules post-cutting, ensuring uniform sizing for the final products. Simultaneously, it plays a crucial role in further cooling down the granules, enhancing their quality and stability for varied applications.

Sophisticated PLC Touch Screen Control

The intelligent PLC touch screen control system offers a seamless interface for monitoring and managing all operational parameters across the entire production line. With every operation and setting accessible via the intuitive touch screen, production becomes more efficient and user-friendly. Our system is equipped with a 'One-Button Emergency Stop' function, providing a critical safeguard in the productionprocess, ready to halt operations instantly in the event of unforeseen risks. For those who prefer a more traditional approach, we also offer a standard button control cabinet option to meet diverse customer needs.