Reliable PE PP Film Pelletizing Granulation Machine for Agricultural Film Waste
| Customization: | Available |
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| After-sales Service: | Lifetime |
| Warranty: | 18 Months |
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Basic Info.
- Model NO.
- ZL80, ZL100, ZL120, ZL150, ZL180
- Material Processed
- Film
- Plastic Type
- PE
- Screw
- Single-Screw
- Automation
- Automation
- Computerized
- Computerized
- Certification
- ISO9001:2008, CE
- Suitable Material
- Post Consumer Film, Agricultural Film, Woven Bag
- Final Material
- Recycled Pellets, Recycled Granules
- Output Capacity
- 150-1000kg/H
- Machine Name
- Waste Plastic Recycling Pelletizing Machine
- Pellet Type
- Spaghetti Strand, Water Ring, Under Water
- Motor Brand
- Siemens
- Bearing
- NSK
- Controller
- Siemens PLC
- Color
- Customized
- Type of Extruder
- Degassing Type
- After-Sale Service
- Engineers Available to Service Machinery Overseas
- Stage
- Doulbe or Single or Multi
- Feeder Type
- Force Feeder or Compactor
- Electric Components
- ABB, Ls, Omron, or Customized
- Target Being Recycled Material
- PE, PP, PS, ABS, XPS, EPS, PVB
- Transport Package
- Plastic Film and Wooden Pallet
- Specification
- 15m
- Trademark
- YILI
- Origin
- Zhangjiagang, China
- HS Code
- 84778000
- Production Capacity
- 30 Sets/Per Year
Packaging & Delivery
- Package Size
- 200.00cm * 200.00cm * 200.00cm
- Package Gross Weight
- 4000.000kg
Product Description
Introducing the ZL series-a revolutionary compacting and pelletizing system that seamlessly integrates the processes of crushing, compacting, plasticization, and pelletizing into a single-step solution. Engineered for excellence in the plastics recycling and pelletizing realm, this system offers a highly reliable and efficient method for re-pelletizing a diverse range of materials, including plastics film, raffias, filaments, bags, woven bags, and foaming materials.
The end product emerges in the form of high-quality pellets, ready to be directly fed into production lines for applications such as film blowing, tube extrusion, and injection molding. This seamless transition ensures minimal downtime and maximized productivity.
The system is equipped with two robust Single-Screw Extruders designed to handle materials with demanding characteristics, such as heavy printing ink, high moisture content, poor fluidity, temperature sensitivity, and high impurity levels. The advanced system features a double filtration system and multiple exhaust functionalities to meet these higher requirements. The underwater cutting technology excels in handling varied types and high viscosity polymers, achieving superior capacity compared to traditional spaghetti cutting. This comprehensive pelletizing line is a marvel of automatic production, renowned for its user-friendly operation, low noise output, and the production of premium-grade granules.
At YILI Machinery, we pride ourselves on pioneering innovation in the development, production, and sales of comprehensive waste recycling solutions. If your search is for a reliable Plastics Recycling Machine producer, look no further. Reach out to us with any queries, requests, or concerns you may have, and experience our commitment to swift and responsive customer service.
Applicable Material: Our Reliable PE PP Film Pelletizing Granulation Machine is engineered to accommodate a wide array of materials, providing unmatched versatility and reliability as it expertly processes HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS. Transform your agricultural film waste effortlessly, maximizing efficiency and sustainability.
Output Material:
| Model | Capacity (kg/hr) | Screw Size (mm) | L/D ratio | Energy consumption (kw/kg) |
| ZL80-100 | 150-200 | 80/100 | 30/8 | 0.35-0.4 |
| ZL100-120 | 250-350 | 100/120 | 30/8 | 0.35-0.4 |
| ZL120-150 | 400-500 | 120/150 | 30/8 | 0.35-0.4 |
| ZL150-180 | 600-700 | 150/180 | 30/8 | 0.35-0.4 |
| ZL180-200 | 800-1000 | 180/200 | 30/8 | 0.35-0.4 |
- This cutting-edge machine boasts a highly automated operation system that promises exceptional efficiency, while championing environmental protection and energy conservation.
- Engineered with versatility in mind, the machine accommodates a variety of cutting solutions such as water ring cutting, strand cutting, and underwater cutting. This ensures adaptability to diverse raw materials and production requirements.
- Equipped with an automatic plate screen changer or a non-stop back-pulse automatic self-cleaning screen changer, this system significantly reduces manual intervention. It enhances operational efficiency and user convenience, making it a smart choice for modern operations.
- Featuring a dual filtration system, with pre-filtering in the first extruder and fine filtering in the second, this machine guarantees the production of high-quality final products, setting a new standard in the industry.
- The innovative temperature control in the second extruder can be customized based on the first extruder's production requirements. It also includes a water cooling system to efficiently cool materials during processing.
- Designed for maximum flexibility, the entire production line accommodates various materials, allowing for the processing of one or more materials simultaneously. This strategic approach significantly reduces investment costs.
The belt conveyor serves as the quintessential feeding apparatus, deftly transporting plastic soft waste, including scraps, filaments, raffias, and films, directly to the cutter compactor. For waste films in roll form, an optional roller haul-off device is available to streamline their conveyance. The feeding speed is meticulously managed by an inverter, harmoniously integrated with the compactor current, ensuring automatic feeding tailored to the compactor's precise demands.
The metal detector, an optional yet invaluable tool, vigilantly scans for metallic intrusions within materials to safeguard the compactor knives from damage. Upon detecting metals, it promptly triggers an alarm and halts the belt conveyor, allowing operators to extract the metals before resuming operations. Customers can select between German and Chinese metal detectors based on their preference and requirements.
The cutter compactor operates with precision, employing fixed knives along its body and rotary knives at its base. This dynamic duo effectively reduces material to smaller fragments while facilitating slight agglomeration, thereby diminishing moisture content and streamlining the feeding process to the extruder. As cutting and friction elevate the compactor's internal temperature, an automatic cooling feature is activated to prevent overheating. An exhaust device stationed atop the compactor adeptly evacuates moisture and dust during operation.
This innovative pelletizing line configuration, comprising two single screw extruders, is expertly crafted for handling heavily printed, highly contaminated, low fluidity, temperature sensitive, and high moisture content materials. Its superior design efficiently expels moisture and impurities post-granulation through numerous exhaust points and filtration systems, producing granules that meet stringent quality standards.
The double-column melt filtration systems, renowned for their expansive filtering areas, withstand melting pressures exceeding 25Mpa. Within the pelletizing line, customers can choose between double-column and plate-type filters based on their specific filtration needs. Multiple mesh layers can be incorporated to enhance filtering capabilities in accordance with pellet quality specifications.
The underwater cutting system is ingeniously crafted for materials exhibiting high flow rates and viscosity, which pose cutting challenges. For diverse material and capacity requirements, customers have the flexibility to opt for water ring or spaghetti cutting methods. We offer expert recommendations to ensure an optimal cutting solution tailored to the material's unique properties.
The vibration sieve plays a dual role, meticulously sorting granules post-cutting to ensure uniform final product sizes while simultaneously enhancing cooling of the granules for optimal quality.
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