Advanced Pelletizer for High Output Plastic Recycling Operations

• Customization: Available
• After-sales Service: 18 Months
• Warranty: 12 Months
• Material Processed: Film
• Plastic Type: PE
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Suitable Material: Post Consumer Film, Agricultural Film, Woven Bag
• Output Capacity: 150-1000kg/H
• Motor Brand: Siemens, Weg, Sew
• Bearing: NSK
• Controller: Siemens PLC
• Customized: Customized
• Type of Extruder: Degassing Type
• After-Sale Service: Engineers Available to Service Machinery Overseas
• Stage: Doulbe or Single or Multi
• Feeder Type: Force Feeder or Compactor
• Electric Components: ABB, Ls, Omron, or Customized
• Transport Package: Plastic Film and Wooden Pallet
• Specification: 15m
• Trademark: YILI
• Origin: Zhangjiagang, China
• HS Code: 84778000
• Production Capacity: 30 Sets/Per Year

Product Description

Applicable Material:
Our robust pelletizing solution efficiently handles a diverse range of polymers, including HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, and ABS.

Introduction
Introducing the ZL Series, a groundbreaking compacting and pelletizing system that seamlessly integrates crushing, compacting, plasticization, and pelletizing into a singular, streamlined process. This state-of-the-art system is engineered specifically for the plastics recycling and pelletizing sectors, providing a dependable and highly efficient solution for re-pelletizing plastics film, raffias, filaments, bags, woven bags, and foamed materials.
The resulting pellets are ready for immediate integration into production lines for blowing film, tube extrusion, and injection molding, significantly boosting operational efficiency.
The system is comprised of two highly efficient sets of Single-Screw Extruders , expertly designed to handle materials with heavy printing ink, high moisture content, poor fluidity, and temperature sensitivity, as well as high impurity content. This requires an advanced double filtration system, multiple exhaust vents, and other stringent specifications. Our underwater cutting technology excels at processing a wide variety of high-viscosity polymers, achieving higher capacities compared to traditional spaghetti cutting. The entire pelletizing line is automated for seamless operation, low noise levels, and superior granule quality.
At YILI Machinery, we pride ourselves on our expertise in developing, manufacturing, and delivering comprehensive waste recycling solutions. If you seek a reliable and innovative Plastics Recycling Machine manufacturer, reach out to us with any questions, inquiries, or concerns, and experience our prompt and dedicated customer service.

Technical Specification

Model	Capacity (kg/hr)	Screw Size (mm)	L/D ratio	Energy  consumption (kw/kg)
ZL80-100	150-200	80/100	30/8	0.35-0.4
ZL100-120	250-350	100/120	30/8	0.35-0.4
ZL120-150	400-500	120/150	30/8	0.35-0.4
ZL150-180	600-700	150/180	30/8	0.35-0.4
ZL180-200	800-1000	180/200	30/8	0.35-0.4

Tech Features & Advantages

1. Boasting a highly automated operation system, the ZL Series offers unparalleled efficiency, environmentally responsible processing, and energy savings.
2. This versatile system accommodates various cutting solutions, including water ring, strand, and underwater cutting, to meet diverse raw material and production requirements.
3. Our automatic plate screen changer or non-stop back-pulse automatic self-cleaning screen changer minimizes manual labor while enhancing operational efficiency and convenience.
4. The dual filtration process ensures superior product quality, with preliminary filtering in the first extruder and refined filtering in the second.
5. The second extruder features customizable temperature settings, with a water cooling system to maintain optimal processing conditions, even when cooling is necessary.
6. Designed for versatility, the entire line efficiently processes a range of materials, thus reducing investment costs by facilitating multi-material processing in a single line.

Main Machines For the line
Feeding belt conveyor

The belt conveyor, as a standard feeding apparatus, effectively transports soft plastic waste like scraps, filaments, raffias, and films to the cutter compactor. For waste films in rolls, an optional roller haul-off feeding device can be employed. The feeding speed is precisely controlled by an inverter integrated with the compactor's current to ensure automatic adjustment according to the compactor's requirements.

Metal detector

Our optional metal detector offers additional protection by identifying any metal contaminants within the material, preventing potential damage to the compactor's knives. Upon detection of metal, the system issues an alarm and halts the belt conveyor, allowing operators to safely remove the metal before resuming operations. Customers can choose between premium German or reliable Chinese brands.

Cutter compactor

The cutter compactor operates with precision, utilizing fixed knives on the compactor body and rotary knives on the bottom plate to efficiently cut material into small pieces and induce slight agglomeration. This process effectively removes moisture, ensuring stable and easy feeding into the extruder. Temperature within the compactor rises due to cutting and friction, with automatic cooling systems in place to prevent overheating. An exhaust device on top of the compactor efficiently extracts moisture and dust during operation, maintaining optimal conditions.

Two Stage Extruders

Our pelletizing line boasts a state-of-the-art design that integrates two single screw extruders. This innovative setup is ideal for processing an array of challenging materials ranging from heavily printed to those with high contamination levels. It is also perfect for low fluidity materials, temperature-sensitive materials, and those with elevated moisture content. By employing this advanced pelletizing line, you can efficiently eliminate moisture and impurities post-granulation. With multiple exhaust outlets and enhanced filtration, it ensures the production of high-quality granules that meet stringent standards.

Melt Filter

The double-column melt filtration systems are engineered to provide expansive filtering areas while withstanding melting pressures beyond 25Mpa. Within our pelletizing line, you have the flexibility to select between double-column and plate-type filters based on your specific filtering needs. These systems can accommodate multiple layers of meshes to enhance filtering efficacy, tailored to meet the precise quality requirements of your pellets.

Under Water Pelletizer

The under-water cutting system is meticulously crafted for handling materials with high flow rates and viscosity that present cutting challenges. For materials that are tough to cut, our system offers the adaptability of water ring and spaghetti cutting options. Based on the unique material characteristics and capacity demands, we provide expert recommendations to ensure you choose the optimal cutting method for your needs.

Vibration Sieve

Our advanced vibration sieve is essential for sorting granules post-cutting to achieve consistent product sizes. Simultaneously, it plays a crucial role in further cooling the granules, ensuring they meet your exact specifications.

PLC Touch Screen Control