High Technology PE PP Agriculture Film PE Film PE PP Plastic Film Woven Bags Waste Plastic Recycling Pelletizing Machine

Product Description

Applicable Material:
The versatility of the Siemens Motor Waste Plastic Recycling Machine shines through with its compatibility with a variety of materials, including HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, and ABS.

Introduction
Presenting the ZL series, a revolutionary compacting and pelletizing system that seamlessly integrates the processes of crushing, compacting, plasticization, and pelletizing into a single, efficient operation. Purpose-built for the recycling and pelletizing of plastics film, raffias, filaments, bags, woven bags, and foaming materials, this system stands as a beacon of reliability and efficiency in the plastics recycling industry.
Experience the convenience of having the final product in pellet form, perfectly suited for immediate integration into production lines for blowing film, tube extrusion, and injection molding.
This advanced system is composed of two cutting-edge Single-Screw Extruders, designed to handle materials with heavy printing inks, high moisture content, poor fluidity, temperature sensitivity, and high impurity levels. Equipped with a sophisticated double filtration system, multiple exhaust capabilities, and other high-performance features, it excels in handling diverse requirements. The underwater cutting technology is superior for a variety of polymers, offering high-capacity performance compared to conventional spaghetti cutting. This comprehensive pelletizing line supports automatic production, is user-friendly, and operates with low noise, ensuring excellent granule quality.
YILI Machinery takes pride in its expertise in the development, production, and sales of comprehensive, one-stop waste recycling solutions. If you're searching for a dependable Plastics Recycling Machine manufacturer, do not hesitate to reach out to us with your questions, inquiries, or concerns. We guarantee a swift response to assist your needs.

Technical Specification

Model	Capacity (kg/hr)	Screw Size (mm)	L/D ratio	Energy  consumption (kw/kg)
ZL80-100	150-200	80/100	30/8	0.35-0.4
ZL100-120	250-350	100/120	30/8	0.35-0.4
ZL120-150	400-500	120/150	30/8	0.35-0.4
ZL150-180	600-700	150/180	30/8	0.35-0.4
ZL180-200	800-1000	180/200	30/8	0.35-0.4

Tech Features & Advantages

1. Our system is distinguished by its high level of automation, exceptional efficiency, environmentally-friendly operations, and energy-saving capabilities.
2. Adaptable to a variety of cutting solutions-be it water ring cutting, strand cutting, or underwater cutting-our system meets diverse raw material and production requirements effortlessly.
3. The inclusion of an automatic plate screen changer or a non-stop back-pulse automatic self-clean screen changer minimizes manual labor while enhancing operational efficiency and convenience.
4. Featuring a two-stage filtering system, with preliminary filtering in the first extruder and fine filtering in the second, our system ensures that the final products are nothing short of premium quality.
5. The temperature of the second extruder is adjustable, synchronized with the first extruder's production requirements. It includes a water cooling system to manage material cooling during the second extrusion process.
6. Our versatile line accommodates various material processes, allowing for the processing of multiple materials in a single line, thus significantly reducing investment costs.

Main Machines For the line
Feeding belt conveyor

The belt conveyor serves as the standard feeding mechanism, efficiently delivering soft plastic waste such as scraps, filaments, raffias, and films to the cutter compactor. For waste films in rolls, a roller haul-off feeding device is available. The feeding speed is inverter-controlled and integrated with the compactor's current, ensuring automatic feeding in accordance with the compactor's needs.

Metal detector

An optional metal detector is available to safeguard the system by detecting metals within the material, preventing damage to the compactor's knives. If metal is detected, the system alerts operators, halting the belt conveyor so the metal can be safely removed. Customers have the option to choose between renowned German and Chinese brands.

Cutter compactor

The cutter compactor features fixed knives along the compactor body and rotary knives at the bottom plate, adept at both cutting the material into smaller pieces and causing slight agglomeration. This process removes moisture, facilitating stable and efficient feeding to the extruder. As the temperature rises due to cutting and friction, an automatic over-temperature cooling mechanism activates, with an exhaust device installed on top to manage moisture and dust extraction during operation.

Two Stage Extruders

This innovative pelletizing line design features two robust single screw extruders, meticulously engineered for processing heavy printed and highly contaminated materials. Ideal for low fluidity, temperature-sensitive, and high moisture content materials, this line excels in efficiently eliminating moisture and impurities. By incorporating additional exhaust outlets and advanced filtration systems, it produces granules that meet the highest standards of quality and performance.

Melt Filter

Our state-of-the-art double-column melt filtration systems provide extensive filtering areas and withstand melting pressures exceeding 25Mpa. Within the pelletizing line, customers can select between double-column and plate type filters tailored to their specific filtering needs. With the option to integrate multiple mesh layers, these systems ensure superior filtering that meets precise pellet quality standards.

Under Water Pelletizer

The under water cutting system is expertly designed to handle high flow rate and high viscosity materials, which often pose challenges in cutting. For materials requiring specialized cutting methods, customers can opt for water ring or spaghetti cutting, based on specific material and capacity needs. We provide expert recommendations for optimal cutting solutions tailored to your material characteristics.

Vibration Sieve

Our advanced vibration sieve meticulously sorts granules post-cutting to achieve uniform size distribution in the final products, while simultaneously enhancing the cooling process to ensure quality.

PLC Touch Screen Control