Efficient UPVC CPVC PVC Pipe Production Line for Water Supply Systems

• Customization: Available
• After-sales Service: 18 Months
• Warranty: 12 Months
• Model NO.: YL315
• Type: Pipe Extruder
• Plastic Processed: PE
• Product Type: Pipe Extrusion
• Feeding Mode: One Feed
• Assembly Structure: Integral Type Extruder
• Screw: Single-Screw
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Don′t Exhaust
• Automation: Automatic
• Computerized: Computerized
• Pipe Diameter: From 16mm-1600mm
• Pipe Usage: Water, Engergy, Gas, Irrigation, etc.
• Advantages: Long Life/High Efficiency/High Capacity
• Extruder Control: by Siemens PLC Screen Touch
• Electrical Components: Siemens, ABB, Omron, FUJI, etc.
• Production Speed: Around 0.5-20meter/Minute
• Delivery Time: Around 40 Days
• Motor Brand: Siemens
• Shipment: LCL and FCL
• Machine Installation: Available
• Motor Drive/Inverter: Siemens/ABB Brand
• Keywords: Pipe Machinery
• Certification: CE, ISO9001:2008, SGS
• Customized: Customized
• Raw Material: PE
• Transport Package: Plastic Film and Wooden Pallet
• Specification: 29m
• Trademark: YILI
• Origin: China
• HS Code: 84778000
• Production Capacity: 30 Sets/Per Month

Product Description

Introduction

Our HDPE Pipe Extrusion Machine has cemented its position as an industry staple across the nation for water supply, sewage, gas, and domestic projects. This cutting-edge series includes HDPE and LDPE Plastic pipe extrusion machines, as well as PPR/PERT Pipe extrusion lines, showcasing an advanced manufacturing solution. At YILI Machinery, we integrate the pinnacle of European technology with our own innovative strategies, resulting in a machine with a singularly unique structure. These lines boast superior configurations, unparalleled automation, and seamless operation, ensuring a streamlined and efficient pipe extrusion process.
The entire system is managed by an advanced PLC control system paired with a large liquid crystal display, simplifying operation to an unprecedented degree. For added versatility, the line can include an additional extruder dedicated to extruding the mark line, enhancing functionality.

Technical Specification

33D Series Classical Production Line:
Model	OD (mm)	Extruder	Max. Output (kg/hr)	Max.Haul-off speed (m/min)
PEG63	Φ20-63	SJ65/33	220	15
PEG110	Φ20-110	SJ65/33	220	15
PEG160	Φ50-160	SJ75/33	400	12
PEG250	Φ75-250	SJ75/33	400	10
PEG315	Φ90-315	SJ90/33	500	8
PEG450	Φ110-450	SJ90/33	500	5
PEG630	Φ280-630	SJ120/33	850	3.3
PEG800	Φ400-800	SJ120/33	1000	1.8
PEG1200	Φ800-1200	SJ150/33	1300	0.8
38D Series High Efficient Production Line:
Model	OD (mm)	Extruder	Max. Output (kg/hr)	Max.Haul-off speed (m/min)
HPEG63	Φ20-63	HSJ60/38	320	30
HPEG110	Φ20-110	HSJ60/38	380	25
HPEG160	Φ50-160	HSJ60/38	460	15
HPEG250	Φ75-250	HSJ75/38	600	12
HPEG315	Φ90-315	HSJ75/38	650	10
HPEG450	Φ110-450	HSJ90/38	800	8
HPEG630	Φ280-630	HSJ90/38	950	5
HPEG800	Φ400-800	HSJ120/38	1300	2.5
HPEG1200	Φ800-1200	HSJ75/38 HSJ90/38	1400	1.2
HPEG1600	Φ1000-1600	HSJ90/38 HSJ90/38	1600	0.7

Tech Features & Advantages

1. Our state-of-the-art spiral bush significantly enhances the extruder's capacity, delivering exceptional performance.
2. We employ a revolutionary screw design that ensures superior plasticization of raw materials, optimizing production efficiency.
3. Our high-torque, meticulously designed gearbox is engineered to ensure the machinery operates with unmatched stability.
4. Our precision temperature control system is engineered to achieve optimal material melting performance, elevating product quality.
5. Our advanced system provides automatic control of water temperature and levels within the vacuum and cooling tanks, complete with extensive filtering capabilities.
6. We provide between 2 and 12 servo motor-controlled caterpillars for haul-off, delivering precision and consistency.
7. Equipped with SIEMENS’ cutting-edge PLC control, our entire line achieves superior synchronization, optimizing overall performance.

Technology Process

-High performance Extruder, A vital component within the production line, the extruder guarantees high capacity, efficiency, and outstanding plasticization.

-Mould
Material: 40Cr
Design: Spiral or Basket
Single layer or Multi-layer design

-Vacuum tank
Material: SUS304, 5mm-7mm
Incorporates automatic technology for water temperature and level control, ensuring precise monitoring.
Provides exact calibration for optimal performance.

-Cooling tank
Material: SUS304, 3mm-5mm
Engineered for rapid cooling, enhancing productivity.

-Haul-off
Driven by a frequency inverter to servo motor system, offering precision and reliability.
Features high-quality rubber belts or blocks for enhanced durability.
Equipped with an encoder for accurate pipe metering, ensuring precision.

-No-dust cutter

Design: Available in Universal or Cast Aluminum fixture unit, tailored for diverse needs.
Delivers clean, smooth cuts without dust, maintaining a pristine production environment.
Incorporates servo motor synchronization control, ensuring seamless operation.

-Dual Position coiler

Features automatic pipe arranging capabilities, streamlining the coiling process.
Accommodates pipe sizes ranging from 16mm to 110mm, offering versatile application.