Heavy Duty Recycling Machine for Post Consumer Film Applications

• Customization: Available
• After-sales Service: 18 Months
• Warranty: 12 Months
• Material Processed: Film
• Plastic Type: PE
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Suitable Material: Post Consumer Film, Agricultural Film, Woven Bag
• Output Capacity: 150-1000kg/H
• Motor Brand: Siemens, Weg, Sew
• Bearing: NSK
• Controller: Siemens PLC
• Customized: Customized
• Type of Extruder: Degassing Type
• After-Sale Service: Engineers Available to Service Machinery Overseas
• Stage: Doulbe or Single or Multi
• Feeder Type: Force Feeder or Compactor
• Electric Components: ABB, Ls, Omron, or Customized
• Transport Package: Plastic Film and Wooden Pallet
• Specification: 15m
• Trademark: YILI
• Origin: Zhangjiagang, China
• HS Code: 84778000
• Production Capacity: 30 Sets/Per Year

Product Description

Applicable Material:
HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS

Introduction
Introducing the ZL series – a groundbreaking compacting and pelletizing system that masterfully unites the functions of crushing, compacting, plasticization, and pelletizing in a singular, seamless process. Tailored for excellence in plastics recycling and pelletizing, this solution is an emblem of reliability and efficiency, designed to transform plastics film, raffias, filaments, bags, woven bags, and foaming materials into high-quality pellets effortlessly.
Transform your production line with our premium pelletized products, crafted for immediate integration into film blowing, tube extrusion, and injection molding processes. Experience unparalleled convenience and efficiency with our expertly engineered pellet solutions.
It consists of two sets of Single-Screw Extruders , expertly engineered to handle materials burdened with printing ink, high moisture levels, poor fluidity, temperature sensitivity, and high impurity content. Featuring a sophisticated double filtration system, multiple exhaust options, and underwater cutting, this machine excels in processing a wide range of high viscosity polymers with remarkable capacity, surpassing traditional spaghetti cutting. Experience an automatic production system that is user-friendly, noise-efficient, and produces granules of exceptional quality.
YILI Machinery stands at the forefront of innovation in developing, producing, and retailing comprehensive waste recycling solutions. When searching for a trusted Plastics Recycling Machine manufacturer, look no further. Reach out to us with any inquiries, requests, or concerns, and our dedicated team will respond promptly, ensuring your needs are met with utmost urgency.

Technical Specification

Model	Capacity (kg/hr)	Screw Size (mm)	L/D ratio	Energy  consumption (kw/kg)
ZL80-100	150-200	80/100	30/8	0.35-0.4
ZL100-120	250-350	100/120	30/8	0.35-0.4
ZL120-150	400-500	120/150	30/8	0.35-0.4
ZL150-180	600-700	150/180	30/8	0.35-0.4
ZL180-200	800-1000	180/200	30/8	0.35-0.4

Tech Features & Advantages

1. Boasting a high automatic operation system, this machine stands out for its remarkable efficiency, environmental friendliness, and energy-saving capabilities.
2. Adaptable to various cutting solutions like water ring, strand, and underwater cutting, it meets diverse raw material and production demands with exceptional precision.
3. Thanks to innovative features like the automatic plate screen changer and non-stop back-pulse automatic self-clean screen changer, manual labor is significantly reduced, enhancing operational efficiency and ease.
4. Our two-tier filtering system ensures superior output quality. Initial filtering occurs in the first extruder, while fine-tuning is conducted in the second.
5. The second extruder's temperature settings are adaptable, facilitating optimal cooling through a built-in water cooling system. Maintain superior product standards even when cooling is necessary.
6. Our comprehensive system accommodates various materials, allowing for single or multi-material processing on the same line, ultimately reducing your investment costs.

Main Machines For the line
Feeding belt conveyor

As the gold standard for feeding systems, our belt conveyor efficiently channels plastic waste like scraps, filaments, and films to the cutter compactor. For rolled films, opt for a roller haul-off feeding device. The feeding speed is seamlessly regulated by an inverter, perfectly synchronized with compactor requirements, ensuring automatic, precise feeding.

Metal detector

Choose our optional metal detector to safeguard your compactor knives by detecting any metals within the materials. The system alerts and halts the belt conveyor, allowing the operator to remove the metal safely before resuming operation. Choose between trusted German and Chinese brands to fit your needs.

Cutter compactor

Empower your recycling process with a cutter compactor featuring fixed knives on its body and rotary knives on its base. This design not only reduces material to small pieces but also slightly agglomerates it, effectively removing moisture and stabilizing the feed to the extruder. The compactor's temperature naturally rises through cutting and friction, with an automatic cooling system to prevent overheating. An exhaust device is integrated to eliminate moisture and dust, ensuring optimal performance during operation.

Two stage extruders

This innovative pelletizing line features a dual single screw extruder configuration, masterfully engineered for processing materials that are heavily printed, highly contaminated, possess low fluidity, are temperature sensitive, or contain high moisture levels. The advanced design ensures efficient removal of moisture and impurities during granulation through enhanced exhaust ports and multiple filtration stages, producing top-quality granules that meet the highest standards.

Melt Filter

Our premium double-column melt filtration systems provide extensive filtering capabilities, withstanding melting pressures exceeding 25Mpa. Within the pelletizing line, customers have the flexibility to select between double-column filters and plate-type filters, tailored to their specific filtering needs. For superior filtering performance, multiple mesh layers can be inserted to achieve the desired pellet quality.

Under water pelletizer

The underwater cutting system is expertly designed to handle materials with high flow rates and substantial viscosity, which typically present challenges in the cutting process. Customers have the option to choose from water ring cutting or spaghetti cutting based on their material specifications and capacity demands. We offer personalized guidance to recommend the ideal cutting solution tailored to the customer's material characteristics.

Vibration Sieve

Our state-of-the-art vibration sieve efficiently sorts granules post-cutting to ensure uniform sizing of final products while simultaneously enhancing the cooling process, resulting in high-quality granules ready for any application.

PLC touch screen control