High Technology Plastic Film PE PP Film Recycling and Washing Machine for Agricultural Industrial Film

Product Description

Applicable Material:
HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS - Experience the versatility of our machine as it seamlessly processes a broad spectrum of high-quality materials for your diverse recycling needs.

Introduction
Introducing the revolutionary ZL series, a compacting and pelletizing system that elegantly merges the processes of crushing, compacting, plasticization, and pelletizing into one streamlined operation. This sophisticated system is your ultimate, trusted solution for the efficient recycling and pelletizing of various plastic forms including films, raffias, filaments, bags, woven bags, and foaming materials, ensuring optimal performance and reliability.
The end product is transformed into high-quality pellets, ready to be seamlessly integrated into production lines for blow film, tube extrusion, and injection molding, ensuring a smooth and efficient operation.
It consists of two sets of Single-Screw Extruders , meticulously designed for materials with demanding properties such as heavy printing ink, high moisture content, and temperature sensitivity. It excels in handling materials with poor fluidity and high impurity content, requiring sophisticated double filtration, multiple exhaust systems, and additional features. The advanced underwater cutting technology accommodates various polymers with high viscosity, achieving superior capacity compared to spaghetti cutting, and promotes automated production with ease of operation, minimal noise, and exceptional granule quality.
YILI Machinery is a leader in crafting comprehensive waste recycling solutions. Should you seek a dependable Plastics Recycling Machine manufacturer, our team is poised to assist with any inquiries, requests, or concerns. Reach out to us, and we promise a swift and informative response tailored to your needs.

Technical Specification

Model	Capacity (kg/hr)	Screw Size (mm)	L/D ratio	Energy  consumption (kw/kg)
ZL80-100	150-200	80/100	30/8	0.35-0.4
ZL100-120	250-350	100/120	30/8	0.35-0.4
ZL120-150	400-500	120/150	30/8	0.35-0.4
ZL150-180	600-700	150/180	30/8	0.35-0.4
ZL180-200	800-1000	180/200	30/8	0.35-0.4

Tech Features & Advantages

1. Experience cutting-edge technology with our high automatic operation system that promises unmatched efficiency, eco-friendliness, and energy conservation;
2. Our system adapts to various cutting solutions like water ring, strand, and underwater cutting, perfectly tailored to accommodate different raw material types and production requirements.
3. The inclusion of an Automatic plate screen changer or non-stop back-pulse automatic self-clean screen changer minimizes manual intervention, boosting the ease and efficiency of your operations.
4. A dual filtration system, featuring initial filtering in the first extruder and fine filtering in the second, guarantees the production of high-quality final products.
5. The second extruder temperature is adjustable according to the output of the first, coupled with a water cooling system to manage temperature-sensitive processes, ensuring the utmost control and product integrity.
6. Our comprehensive line accommodates a wide range of material processing needs, allowing for simultaneous processing of multiple materials in a single line, thus reducing capital investment costs substantially.

Main Machines For the line
Feeding belt conveyor

The belt conveyor is a staple in feeding systems, adeptly transporting soft plastic waste like scraps, filaments, raffias, and films to the cutter compactor. For rolled films, the optional roller haul-off feeding device ensures seamless delivery to the compactor. Feeding speed is precision-controlled by an inverter, intelligently synchronized with the compactor's requirements for automatic, adaptive operation.

Metal detector

The optional metal detector is a prudent choice for safeguarding your equipment. It swiftly spots metallic intrusions within materials, preventing potential damage to compactor knives. Upon detection, the system alerts and halts the belt conveyor, allowing for safe removal of metals. Choose from renowned German and Chinese brands for trusted performance.

Cutter compactor

Our state-of-the-art cutter compactor employs fixed and rotary knives to finely chop materials and slightly agglomerate them, effectively reducing moisture and facilitating smooth, stable feeding to the extruder. The system's internal temperature rises through cutting and friction, with automatic cooling for over-temperature conditions. A top-mounted exhaust device efficiently removes moisture and dust during operation, ensuring optimal performance.

Two Stage Extruders

This state-of-the-art pelletizing line features an innovative design that includes two robust single-screw extruders. It is tailored to expertly handle an array of challenging materials such as heavily printed, highly contaminated, low fluidity, temperature-sensitive, and high-moisture content materials. With this advanced system, moisture and impurities are efficiently expelled post-granulation through numerous exhaust outlets and enhanced filtration processes. This results in top-quality granules that meet the highest standards.

Melt Filter

Our double-column melt filtration systems are engineered to provide extensive filtering areas, withstanding melting pressures exceeding 25Mpa. Depending on customer-specific filtration needs, both double-column filters and plate-type filters are available. For superior filtering, multiple mesh layers can be inserted, ensuring pellet quality that meets rigorous standards.

Under Water Pelletizer

The cutting-edge underwater cutting system is expertly engineered for materials with high flow rates and viscosities, which typically pose challenges in cutting. Customers have the flexibility to opt for water ring cutting or spaghetti cutting based on specific material and capacity needs. We provide tailored recommendations to ensure the cutting technique aligns perfectly with material characteristics.

Vibration Sieve

The highly efficient vibration sieve is utilized to sort granules post-cutting, ensuring consistent and universal sizing of the final products. Simultaneously, it cools the granules, enhancing their quality and stability.

PLC Touch Screen Control