Introduction
The PPR PP pipe production line from Zhangjiagang City Yili Technology Co., Ltd. is a state-of-the-art solution that offers seamless and fully automatic control from material feeding to pipe collection. This high-speed, high-performance line is designed to efficiently manufacture PPR pipes, PERT pipes, and PP pipes. These pipes are predominantly utilized in indoor floor heating systems and indoor hot water supply systems, ensuring ultimate comfort and reliability. The entire production process is managed by an advanced PLC integrated control system, which guarantees easy operation and is equipped with an automatic fault alarm system for enhanced safety. Our versatile production line accommodates pipe diameters ranging from 16mm to 250mm, with thickness options up to 30mm, catering to a wide array of applications.
Technical Specification
| 33D Series Classical Production Line: |
| Model |
OD (mm) |
Extruder |
Max. Output (kg/hr) |
Max.Haul-off speed (m/min) |
| PPR63 |
Φ20-63 |
SJ65/33 |
150 |
10 |
| PPR110 |
Φ20-110 |
SJ65/33 |
180 |
12 |
| PPR160 |
Φ50-160 |
SJ75/33 |
300 |
8 |
| PPR250 |
Φ63-250 |
SJ75/33 |
330 |
6 |
| |
| 38D Series High Efficient Production Line: |
| Model |
OD (mm) |
Extruder |
Max. Output (kg/hr) |
Max.Haul-off speed (m/min) |
| HPPR63 Single |
Φ20-63 |
HSJ60/38 |
280 |
20 |
| HPPR63 Dual |
Φ20-63 |
HSJ60/38 |
360 |
18*2 |
| HPPR110 Single |
Φ20-110 |
HSJ60/38 |
280 |
20 |
| HPPR110 Dual |
Φ20-110 |
HSJ75/38 |
450 |
18*2 |
| HPEG160 |
Φ50-160 |
HSJ60/38 |
360 |
12 |
| HPEG250 |
Φ75-250 |
HSJ75/38 |
450 |
10 |
Tech Features & Advantages
- Experience unmatched extrusion efficiency with our high-performance extruder, crafted with aunique screw structure that ensures superior plasticization while minimizing energy consumption.
- Our extrusion head features a revolutionary spiral design, guaranteeing that the melt inside is perfectly distributed to achieve optimal plasticization and quality.
- The calibrator is innovatively designed with a water ring that is easily cleaned, enhancing cooling efficiency and enabling rapid and precise forming.
- Benefit from our cutting-edge pipe line layout and adjustable spray angle, which collectively offer superior cooling effects, ensuring product excellence.
- Our production line includes a variety of haul-off units tailored to meet the demands of different pipe sizes andvaried speed requirements, ensuring flexibility and precision.
- No-dust cutter technology for precision and cleanliness during the cutting process.
Technology Process
-Extruder and Die set: The foundation for precision and consistency in pipe production.
-Calibrator: Exclusivelydesigned to optimize PPR pipe quality and performance.
- Vacuum & Cooling tank: Critical for maintaining pipe integrity and quality.
-Cooling tank: Fabricated from high-grade
SUS304 material, with a thickness ranging from 3mm to 5mm, ensuring durability and effective
rapid cooling.
-Haul-off:
Driven by a frequency inverter linked to a servo motor, this mechanism ensures precision in pipe handling.
Featuring high-quality rubber belts or blocks for optimal grip and control.
Equipped with an encoder for precise pipe metering, ensuring accuracy in production.
-No-dust cutter: A hallmark of precision and cleanliness in pipe cutting.
Design options include Universal or Cast Aluminum fixture units for diverse production needs.
Ensures smooth, no-dust cutting for pristine pipe finishes.
Servo motor synchronization control for unmatched cutting accuracy and efficiency.
-Dual Position coiler: Facilitates
automatic pipe arranging for streamlined production.
Capable of handling pipe sizes ranging from 16mm to 110mm, meeting various industrial needs.
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