Robust Pelletizing Machine for Agricultural Film Recycling Solutions

• Customization: Available
• After-sales Service: 18 Months
• Warranty: 12 Months
• Material Processed: Film
• Plastic Type: PE
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Suitable Material: Post Consumer Film, Agricultural Film, Woven Bag
• Output Capacity: 150-1000kg/H
• Motor Brand: Siemens, Weg, Sew
• Bearing: NSK
• Controller: Siemens PLC
• Customized: Customized
• Type of Extruder: Degassing Type
• After-Sale Service: Engineers Available to Service Machinery Overseas
• Stage: Doulbe or Single or Multi
• Feeder Type: Force Feeder or Compactor
• Electric Components: ABB, Ls, Omron, or Customized
• Transport Package: Plastic Film and Wooden Pallet
• Specification: 15m
• Trademark: YILI
• Origin: Zhangjiagang, China
• HS Code: 84778000
• Production Capacity: 30 Sets/Per Year

Product Description

Applicable Material:
Our cutting-edge machine is compatible with a wide array of materials: HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS, ensuring versatility and adaptability to meet your recycling needs.

Introduction
Witness the future of recycling technology with the ZL series compacting and pelletizing system. This revolutionary solution seamlessly integrates the processes of crushing, compacting, plasticization, and pelletizing into a single, streamlined step. Engineered for excellence, it is the ideal choice for recycling plastic films, raffias, filaments, bags, woven bags, and foaming materials, providing a robust and efficient pathway to re-pelletizing.
Transform waste into valuable assets with our system, producing high-quality pellets ready for direct integration into production lines for film blowing, tube extrusion, and injection molding, ensuring seamless and uninterrupted operations.
Our advanced system is composed of two sets of state-of-the-art Single-Screw Extruders , specifically engineered to handle materials with heavy printing ink, high moisture content, poor fluidity, temperature sensitivity, and high impurity content. Equipped with a sophisticated double filtration system and multiple exhaust features, this system meets the highest operational demands. The innovative underwater cutting technology excels in handling various polymer types with high viscosity, delivering superior capacity compared to traditional spaghetti cutting methods. Experience the convenience of automatic production with user-friendly operations, low noise, and exceptional granule quality.
YILI Machinery stands as a beacon of trust and innovation in the realm of waste recycling solutions. Specializing in the development, production, and sales, we are here to offer you a comprehensive approach. If you're searching for a reliable Plastics Recycling Machine manufacturer, reach out to us with your queries or concerns, and we promise a swift and informative response.

Technical Specification

Model	Capacity (kg/hr)	Screw Size (mm)	L/D ratio	Energy  consumption (kw/kg)
ZL80-100	150-200	80/100	30/8	0.35-0.4
ZL100-120	250-350	100/120	30/8	0.35-0.4
ZL120-150	400-500	120/150	30/8	0.35-0.4
ZL150-180	600-700	150/180	30/8	0.35-0.4
ZL180-200	800-1000	180/200	30/8	0.35-0.4

Tech Features & Advantages

1. Our systems boast a fully automated operation, ensuring high efficiency while prioritizing environmental protection and energy conservation.
2. Capable of implementing various cutting solutions, including water ring, strand, and underwater cutting, we cater to a diverse range of raw materials and production needs, providing unmatched flexibility and performance.
3. Featuring an automatic plate screen changer or a non-stop back-pulse automatic self-clean screen changer, our systems dramatically reduce manual labor while boosting operational efficiency and convenience.
4. Enjoy superior quality of final products with our dual filtration system, performing fore filtering in the first extruder and fine filtering in the second.
5. The adjustable temperature of the second extruder, coupled with a water cooling system, ensures optimal processing conditions even when cooling is required, tailored to the production needs of the first extruder.
6. Our versatile line accommodates multiple material processing, allowing for the application of one or more materials simultaneously, significantly reducing investment costs.

Main Machines For the line
Feeding belt conveyor

Essential for efficient operation, the belt conveyor is your go-to device for feeding plastic soft waste like scraps, filaments, raffias, and films into the cutter compactor. For waste films in roll form, an optional roller haul-off feeding device is available. The feeding speed is precisely controlled by an inverter, integrated with the compactor's current requirements, ensuring an automatic and responsive feeding process.

Metal detector

Our optional metal detector is a safeguard for your machinery. It detects any metal within the material, protecting the compactor's knives from damage. Upon detection, it triggers an alarm and halts the belt conveyor, allowing operators to remove metal contaminants before resuming operations. Choose between German and Chinese brands for reliability.

Cutter compactor

Equipped with fixed side and rotary bottom knives, our cutter compactor efficiently reduces material size and moisture, enhancing feeding stability to the extruder. The friction-induced temperature rise inside the compactor is managed with automatic cooling systems, while an exhaust device effectively removes moisture and dust, maintaining optimal operation conditions.

Two stage extruders

The innovative design of our pelletizing line features dual single-screw extruders, meticulously crafted to handle a variety of challenging materials such as heavily printed, highly contaminated, low fluidity, temperature-sensitive, and moisture-rich materials. This advanced configuration ensures remarkable efficiency in moisture and impurity extraction during the granulation process. With enhanced exhaust ports and superior filtration, the system consistently delivers granules that meet the highest quality standards.

Melt Filter

Our state-of-the-art double-column melt filtration systems boast extensive filtering surfaces, capable of withstanding melting pressures exceeding 25Mpa. In our versatile pelletizing line, you have the flexibility to choose between double-column and plate-type filters tailored to your specific filtration needs. For optimal filtering performance and to achieve superior pellet quality, multiple mesh layers can be integrated within the system.

Under Water Pelletizer

Our under water cutting system is expertly engineered for the seamless handling of high flow rate and high viscosity materials, which typically present significant cutting challenges. Customers can also select from water ring or spaghetti cutting options, based on material characteristics and production capacity. We provide personalized recommendations to ensure the ideal cutting solution that aligns with your specific material needs.

Vibration Sieve

The vibration sieve is an essential component for sorting granules post-cutting, achieving consistent, universal sizes for the final products. Additionally, it plays a crucial role in further cooling the finished granules, ensuring they meet the desired specifications.

PLC Touch Screen Control